πŸ“ž +91 8815862865 βœ‰οΈ info@vidhyutron.com πŸ“ Indore, Madhya Pradesh, India
Industrial-Grade Hardware & Software
Comprehensive Product Line

Automation Systems Developed by Vidhyutron

Vidhyutron develops specialized automation systems designed for manufacturing environments where reliability, efficiency, and accuracy are essential.

Hardware + Kiosk Vidhyutron Wireless Andon System
Product 01 β€’ Shop Floor Communication

Wireless Andon System

The Vidhyutron Wireless Andon System enables instant communication between operators and support teams across the production floor. Operators can raise alerts directly from their workstation, ensuring supervisors and maintenance teams respond quickly to production issues.

⚑ Key Features

  • Wireless alert buttons (PED, Material, Help)
  • Real-time Andon central touchscreen display boards
  • Custom alert categories for line stations
  • Production issue tracking & historical logs
  • Supervisor audio-visual & mobile notifications

πŸ“ˆ Factory Benefits

  • Faster response to production bottlenecks
  • Reduced machine downtime and idle labor
  • Improved communication between departments
  • Direct visibility into recurring operational issues
⚑ Hands-on Experience Available
Test 8-Station Wireless Andon Kiosk with PED & Help Alerts
Launch Andon Simulator πŸ“‘
Poka-Yoke Assembly Smart Wire Pick and Join Assistance System
Product 02 β€’ Assembly Error Prevention

Wire Pick & Join Assistance System

The Wire Pick & Join Assistance System guides operators through correct wire selection and connection processes during wire harness assembly. Equipped with a barcode scanner, 7" operator interface, centralized Vidhyutron Controller, and LED-illuminated wire trays, it prevents incorrect wiring and improves assembly accuracy.

πŸ” Key Features

  • Barcode scanner integration for recipe selection
  • 7" Operator touch interface with program IDs
  • LED-guided wire trays with dynamic color cues
  • Automated assembly step validation mechanisms
  • Instant error buzzer & pick lockout detection

🎯 Key Benefits

  • Near-zero harness assembly errors (Poka-Yoke)
  • Drastic reduction in operator cognitive fatigue
  • Faster onboarding for newly hired line operators
  • 100% consistent product quality across shifts
⚑ Hands-on Experience Available
Test Poka-Yoke Wire Harness Assembly with 7" Touch Screen & Trays
Launch Pick & Join Simulator πŸ“Ÿ
Request Demo
AI Computer Vision Vision-Based Quality Inspection System
Product 03 β€’ Automated Quality Inspection

Vision-Based Quality Inspection

The Vision-Based Quality Inspection System automates inspection processes using industrial cameras and AI-based image analysis. The system detects defects, validates dimensional tolerances, and verifies product quality in real time before assemblies leave the production cell.

πŸ‘οΈ Key Features

  • High-speed industrial camera integration with ring lights
  • AI neural network trained for micro-defect classification
  • Automated pass/fail validation & pneumatic sorting trigger
  • Complete inspection reporting and image archiving

πŸ›‘οΈ Key Benefits

  • Eliminates human visual fatigue and subjective bias
  • 100% in-line quality verification without cycle delays
  • Immediate alert when defect frequency spikes
  • Traceability data stored for each serial number
⚑ Hands-on Experience Available
Test Vidhyutron Vision AI Simulator with Live Defect Injection
Launch Live Vision Simulator πŸš€
Real-Time Telemetry Live Production Monitoring System
Product 04 β€’ Production Visibility

Live Production Monitoring System

The Live Production Monitoring System provides real-time visibility into production line performance. The system displays production metrics, machine status, OEE, and alerts through dedicated high-resolution display dashboards placed on the factory floor or management control rooms.

πŸ“Š Key Features

  • Factory-wide production status wall displays
  • Real-time machine monitoring and cycle timing
  • Automated downtime and threshold alert triggers
  • Interactive web-based OEE and performance dashboards

πŸ“ˆ Key Benefits

  • Total visibility for plant managers and shift leaders
  • Accelerated root-cause analysis for stoppages
  • Real-time comparison of planned vs. actual output
  • Historical shift reports exported with one click
Smart Factory Kiosk Interactive Plant Navigation System
Product 05 β€’ Smart Factory Navigation

Interactive Plant Navigation System

The Interactive Plant Navigation System allows visitors, auditors, and newly inducted employees to easily locate departments, meeting rooms, maintenance hubs, and production lines within large manufacturing facilities and multi-bay plants.

πŸ—ΊοΈ Key Features

  • Interactive 3D facility map wayfinding interface
  • Department and personnel search functionality
  • Rugged industrial multi-touch touchscreen kiosk
  • Custom plant layout & evacuation route integration

🏒 Key Benefits

  • Streamlined visitor navigation during VIP audits
  • Faster emergency response and safety routing
  • Professional, modern smart factory image
  • Centralized facility announcement board
πŸŽ“

Interactive Simulation Station

Digital Operator Skill Development

Product 06 β€’ Workforce Enablement

Smart Training Booth

The Smart Training Booth provides an interactive digital platform for training shop floor employees and demonstrating complex manufacturing processes. The system can be used for employee onboarding, safety compliance training, or visitor demonstration.

πŸ“˜ Key Features

  • Step-by-step interactive digital Standard Operating Procedures (SOPs)
  • Physical tool simulation with error check sensors
  • Operator competency evaluation and testing engine
  • Real-time trainer feedback and score records

🎯 Key Benefits

  • Reduces operator training time from weeks to days
  • Eliminates product wastage during learning curves
  • Ensures strict adherence to safety protocols
  • Audit-compliant operator qualification logs
Precision Metrology Digital Distance Meter System
Product 07 β€’ Industrial Metrology & Positioning

Digital Distance Meter

The Digital Distance Meter provides accurate linear distance measurement and monitoring capabilities within industrial environments. Featuring a digital length display, linear position sensor, integrated splicing table, and movable fixture, the system delivers high accuracy for wire cutting, splicing, and jig alignment.

πŸ“ Key Features

  • High-contrast digital length LED display (250mm+)
  • Industrial high-resolution linear position sensor
  • Heavy-duty ergonomic splicing worktable
  • Micro-adjustable movable fixture with secure lock

βš™οΈ Key Benefits

  • Sub-millimeter measurement repeatability
  • Speedy length confirmation during wire harness splicing
  • Prevents dimensional defects before final bundling
  • Calibration-stable for 24/7 continuous operation
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Our engineers design tailor-made hardware controllers, sensor integrations, and AI vision software to match your exact production line requirements.